Background
The traditional view of
logistics, primarily because the term is all inclusive and its scope is so
large, forces a company’s perceived needs and the solutions or solution path to
be equally inclusive and as large in scope. Likewise, managing the entire
logistics process is similarly perceived to be prodigious, and extensive. This
characteristic caused the method of approach, problem identification and
available solutions to be, singularly robust. The net result was a failure to
see unique problems and the denial of incremental solutions. This overwhelming
view has achieved little benefit at a high cost and its propagation will
continue to drive the potential benefits of world class logistics excellence
further and further from our reach.
There have been several
different arguments that have been advanced, purportedly to identify the reason
that historic logistics solutions have not yielded the anticipated benefits and
results. The “all inclusive” view of logistics demanded that, both the
problem and its solution had to be “robust”. Constrained by this view,
there was a natural denial that, “simpler is better” or that unique problems
even exist. Consequently, the dilemma of two moving targets exists;
instead of the problem being focused and well anchored, it, like the solution,
is in constant motion. Therefore, the ability to achieve a value match on need
and solution was impossible. At best, the solutions have been relegated
to, “Rube Goldberg” symptom treatment rather than problem resolution. The result
of this failure is demonstrated by very little or no ROI, waste of time and
talent and the continuing burden of supporting a decision whose criteria were
imperfect.
The sheer magnitude of
logistics and its pervasive nature positions it to be likened to the corporate
octopus. The body represents the core competencies, while the tentacles or
feelers reach into the entire organization extracting, delivering and processing
the attributes and capabilities of logistics. Logistics as a device, mining the
data, and harvesting the opportunities, positions it as the best corporate
business discipline that is capable of achieving profit improvement and overall
success in operating performance. The impact of logistics, more so than any
other discipline, on every business, can be so powerful and enabling that it is
of utmost importance to develop a methodology that will allow the entire
logistics capability to prosper within an organization and amongst its trading
partners. By re-examining logistics from near and far, it became clear that
segmentation of the term could significantly increase effective management and
operations.
Logistics and supply/demand
chain have been incorrectly used interchangeably and to describe each other. It
therefore follows that the application and reasoning are circular; so, effective
articulation, with resultant success, is impossible. These factors, coupled
with the myth that logistics is a chain have made the goal of world class
logistics excellence amorphous. If the notion of the chain continues to
represent logistics, we will see a continuation of insufficient ROI,
underutilization, poor response to tasks and events and a significant misuse of
management intelligence, talent and time.
Logistics is dynamic! It is
comprised of many moving components that continually interact, constantly adding
substance to an evolving process. The very definition of logistics, “the
discipline that manages the flow of raw material through the finishing process
and responsible for customer satisfaction”, clearly demonstrates that its
current representation as a chain is in direct contravention of the “flow”.
There are no distinct sides; supply and demand is part of a continuous,
connected process.
A Different Way to Look At
Logistics
In decision making theory,
understanding differences and the levels of difference is a mission critical
element that must be incorporated and operate pervasively throughout the entire
decision process. The complexity of logistics as it relates to worldwide
commerce, both for today and tomorrow, requires a clear understanding of these
various differences and a fresh look. The current concept that logistics is
best described as the “supply and demand chain” whose links portray the
functional elements, incorrectly postures logistics as being linear and
erratic. Logistics is a fluent and dynamic process; the “chain” must be
replaced in order to maximize the benefits and to bring this important
discipline to the next level!
Beginning with the premise that
logistics could offer significantly more to industry, the dichotomy of economics
seemed like an appropriate reference. When compared and contrasted with
economics, it became clear that the opportunities and benefits that economics
achieved after its dichotomy (macroeconomics and microeconomics) could be
reasonably applicable to logistics. By linking macro and micro to the term
“logistics” a new capability was created. With macrologistics and
micrologistics as the primary components of logistics, professionals now have
the ability to focus more precisely and meaningfully on the subject.
Micrologistics is defined by
the study of the operations of the individual components of logistics, such as
transportation procurement, inventory control, data capture and management,
shipment visibility, cost control, materials management, optimization, etc.
Macrologistics is the study of
the overall aspects and workings of logistics.
See the example below of
macrologistics and micrologistics.

The
View from the Macrologistics Perspective
When
consideration is given to all of the micrologistics elements and the multitude
of sub-elements, it should be clear that interdepartmental and interdisciplinary
relationships are achievable and they are also manifold. Implementing a sound
macrologistics strategy coupled with the appropriate micrologistics components
should identify and continue to identify the critical interdepartmental and
interdisciplinary relationships that are responsible for corporate performance
and success.
When a
company is viewed through the macrologistics perspective, the interdisciplinary
and interdepartmental connects and disconnects are highly visible and obvious.
The high visibility gained through this perspective is actually achieved by
virtue of the pervasive ability of the micrologistics components, such as
transportation, to penetrate departments and disciplines, both internal and
external. As an example, product shipment involves, at least, three entities,
the shipper, the consignee and the carrier. By tracking the data and
information of a shipment transaction across and through these entities, the
various departments and disciplines that are involved become obvious.
Micrologistics and Interdepartmental and Interdisciplinary Relationships
Because business is dynamic it is dependent upon the interaction of a multitude
of events, functional performance and the inter and
intra-departmental and inter and intra-disciplinary relationships and of
everything relevant between the vendor and the customer. Therefore, a sound
corporate strategy is required that is capable of continuously processing
information that is collected in the transaction stream. The dynamics can then
be effectively understood and managed. Because MML is a focus through which
continuously refreshed data flows, coupled with its ability to manage complex
relationships, it is best positioned to address these concerns. The relative
position of the Logistics Department as it relates to the entire company and its
role as a functional provider of services, such as transportation, allows it to
deliver information to the corporate knowledgebase and report any deviations
rapidly. As an example, a consulting engagement with a prominent cosmetic and
fragrance firm demonstrated that failure to include the logistics discipline
into the corporate knowledgebase resulted in an immediate report. However, the
damage had already been done; the promotion was complete and ready to ship.
Failure to recognize the importance of interdisciplinary relationships resulted
in an unnecessary freight expense in excess of $1,000,000.
“It is
very typical for the Sales and Marketing departments to develop promotional
products. By the time the promotion was ready for shipment, the
Transportation Department discovered that the packaging for express or parcel
mode exceeded the maximum size requirements by two (2) inches. Consequently,
the promotion was forced into motor freight transportation, and each of the
thousands of shipments incurred a minimum charge that far exceeded the cost for
express or parcel service.”
Departments within an organization must be held together. How they are held
together is one of the key challenges that every administration must effectively
deal with. If an organization believes that glue is the agent, others might
believe that it is too binding and therefore restrictive. On the other hand, if
the cohesive agent is fluid, one that lubricates the process and also has the
appropriate binding capacity to allow reasonable freedom so as to achieve the
flow of information, the probability of utilizing the relationships effectively
is significantly increased.
Micrologistics Provides New Opportunities
Logistics, for many years, existed and perhaps continues as an oversight or high
level understanding of a business process or operating component that remains,
by performance that which only describes an entire process. For too many, this
word remained and still remains “bundled” and accepted singularly as a complex
process. In an attempt to better understand and to apply the principles of
logistics, some clever people conceptualized “logistics as a chain”. However,
as shown in our white paper, “Logistics is Not a Chain” we presented the
natural dichotomy of logistics. By breaking logistics down into its two primary
components, MML, logistics practitioners have been given a new freedom and
ability to better understand and utilize more of the discipline and in more ways
than ever before.
With the restrictive chain
being thrown aside, transportation, as an example, is now a micrologistics
component and it is therefore capable of taking on far more meaning than it had
in yesterday’s role. In one of its new roles, it can be a “penetrator” that is
a device that can travel through and across departments and disciplines, placing
and extracting data and information, but always collecting and processing as it
moves. By studying and managing the overall aspects, process and workings of
the transportation component, macrologistics is positioned to identify,
recognize and understand the inter and
intra-departmental and inter and intra-disciplinary relationships
The Only Way To Eat An Elephant
Is One Bite at a Time.
Companies that take the time
and effort to break down their logistics issues can significantly improve
operations and reduce expenditures. Solutions to today’s logistics issues
however, need to address two unique requirements; they need to solve the
instant, micrologistics need and simultaneously resolve or fit within the
macrologistics requirements.
As an example, some might feel
that an obvious way to reduce transportation expenses is to renegotiate rates
with carriers, cutting transportation charges to the bone. If total
consideration is given only to transportation cost reduction (a function of
micro logistics), than the impact to customer service levels, damages, lead
times, etc. will not be addressed thereby compromising the overall macro
logistics efficiency and strategy.
Likewise, another approach to
cost reduction may be to create a robust transportation network in which
suppliers, carriers, and third party providers can all collaborate and share
information to ensure the optimal balance between cost and service.
Fundamentally, this approach would require a robust solution whereby trading
partners would need to overcome the following:
This
approach is both costly and presents an immeasurable and lengthy ROI.
The
speed at which events occur sometimes causes us to lose sight of the critical
building blocks necessary for logistics excellence and commercial success. Too
often, business is viewed from the “macro level”, consequently not enough
attention is given to the critical operating components in the micrologistics
level necessary for growth and ongoing performance.
Utilizing macrologistics and
micrologistics, the logistics professional is better equipped and can focus more
rapidly on problem resolution, process improvement, areas of opportunity, and
solutions. This new found MML (Micro-Macro Logistics) methodology
significantly improves visibility allowing the user to drill down more precisely
and to focus on an appropriate level of detail than was previously possible.
Data collection, using the MML method is more robust, therefore data and
information, using the MML method of approach, are more prolific; process
interrogation and improved decision criteria are the result. Consequently,
higher rates of success, regarding problem identification and solution matching
occur more frequently. The MML tool continues to demonstrate overall
efficiencies and economies.
Solutions should not be more
complicated than the problems they are trying to solve!
This MML methodology allows
users to start or add simple incremental solutions that satisfy their
micrologistics needs and build, develop, tweak and evolve their macrologistics.
As each additional micrologistics issue is addressed, the macrologistics picture
can be adjusted by tuning or adding other micrologistics functions.
Think of logistics solutions in
terms of a grove of orange trees. If you wanted a glass of orange juice, how
would you get it? Would you pick all of the oranges off of the tree, bring them
to a processing plant, extract the juice, bottle the juice and then finally pour
a glass? Of course not, you would go after the low hanging fruit, peel,
squeeze and drink!
Likewise, the logistics
professionals' quest for solutions should start with simple incremental
solutions that deliver "the juice" or the savings rapidly and with minimal cost
and impact. It is evident that different problems require different solution
sets. Solutions sets that find themselves higher up on the Logistics Pyramid,
will tend to be more costly to implement and maintain, will only provide a
Return on Investment further into the future, and will be more sophisticated and
complex. In addition, the chances that a single solution, closer towards the
top of the Logistics Pyramid, will solve all of the micrologistics requirements
are remote.
Continuation
Please consider this white paper as a continuum in this subject
area, succeeding white papers will address common issues and address them with
common solutions. We encourage our readers to direct any specific questions or
comments to
papers@transportgistics.com .
Disclaimer
The information presented above represents
the opinion of the author and not necessarily the opinion of TransportGistics,
Inc. nor is it presented as a legal position.
All content copyright by TransportGistics, Inc. All
rights are reserved. The authors of the articles retain the copyright to their
articles. No material may be reproduced electronically or in print without the
express written permission from TransportGistics, Inc. or the individual authors
(papers@TransportGistics.com)